Papiermaschinen

Hauptbild Name Hersteller Typ Größe Kapazität

Paper board machine 600 t/d, 4 mts, 80-175g/m²

Headbox:             Voith dilution headbox

Forming section:           1 forming table

Press section:               3 NIPCE presses

Shoe press:                  1 shoe press

Dryer section:               36 drying cylinders

Film press:           For starch application

Post dryer:           Included

Reeler:                 4 m working width

Control desk:               Operator control station

Production rate:            23 t/h at 110 g/m²

Grammage range :                80–175 g/m²

Machine length:           approx. 110 m

Machine width:             approx. 8 m

Also, Including;

- Stock preparation system,

- Converting and Winders

- Storage tanks,

- Lifting and Transport equipment,

- Spare parts, Maintainence machines

- Boiler, Turbines etc.

Escher Wyss Board machine 4 mt width at Popereel. ca. 600 t/d

Paper machine for coated paper production

Paper Machine: Beloit Coated Wood Free
Final paper gsm: 40-160
Base paper gsm: 30 - 110
Max width: 2,8 m
Max speed: 730 mpm
Approach: 4 stage cleaners; 3 stage screen slot 0,25 mm +dilution screen
Headbox: Voith ModuleJet
Wire width: 3500 mm 
Press section: (2) press + offset
Pre drying section: Beloit type 4140,(4 group double felted)
Dryer diameter: 1522 mm
Post drying section: (17) IR row; (1) air dryer BMB + (3) dryer
One speed sizer
Kuster roll for hardnip calander
Pope reel : Centerwind
QCS AccuRay 1180
Winder wih 1100 m/min.
make: VariPlus 2000
Steam pressure: 2,8 bar
Number of dryier: 36
Precoater: BillBlade
Two supercalenders available
Calender 1:
Nip: 11
Max. Speed: 650 m/min.
Make : Kleinwefers
Operationing Speed: 450 m/min.
Supercalender 2:
Nip: 9
Max. Speed: 500m/min.
Operating speed: 300 m/min.
Flat table section: (length 14.5 m; width 3.30 m).
Forming board; - N. 10 single foils; - N. 3 hydro foils - N. 4 vacu foils; - N. 1 enervac - N. 1 dandy roll, diameter F 1,000 mm; - N. 10 flat boxes (suction boxes)
Press section:
First pick-up and granite press; - Second fabric press; - Third reverse press; - Fourth smoothing press.
Coating section:
N. 3 dry patina filtration stations, with Ronnigen filters;
N. 2 Beloit scraping blade coating heads, with Training blades - floated nip (applicator + support); 
N. 2 gas infrared ray stations;
N. 1 infrared ray station for lateral profile control;
N. 1 air hood on the felt;
N. 1 group with n. 2 drying cylinders;
N. 1 group with n. 4 drying cylinders
Coated paper production with online coating 2.8m, 2.8m 730m/min. ca. 130 T/D.

Pappenmaschine 2850 mm

Grey millboard production machine


Grammage range: 1000 - 2000 GSM
Width: 2850 mm
Capacity: 36 t/day


Consisting of
Approach flow system:
1 Voith size 10 pressure screen
1 Finkh vibrating screen
1 Andritz Mixing pump


Board machine:
2 cylinder mould
Coutch roll


Forming section with:
Forming roll: 1500 mm diameter
Pre press roll: 350 mm diameter
Breast roll: 460 mm diameter
Complete with drive, spare rolls


General refurbishment: 1991
Refurbishment: year 2007, Renewing of cylinder mould with couch roll,
Installation of Siemens S7, Framing in stainless steel
Octopus distributor in stainless steel.
Table, working width 3.000 mm
Length: 6.000 mm


Table
Working width: 3.000 mm
Length: 7.000 mm
With guide roll and embossing calander


Table
Working width: 3.000 mm
Length: 5.500 mm


Length cutting unit
Working width: 4.00 mm
Length: 2.500 mm
With water jet cutting


Steam - Flat dryer
Made by: Schilde
Transport with chains
Working width: 4.800 mm
Dryer length: 18.000 mm
With ventilators
Refurbished: 2008


Table
Working width: 4.800 mm
Length: 3.000 mm
Refurbished: 2007


Gas Dryer
Heating power: 1.400 kW
Made by: Dornier
Working width: 4.00mm
Dryer length: 14.000 mm
With heat exchange and heat recovery
Year: 2007


Flat dryer
Hot air drying
Made by: BSH
Working width: 4.800 mm
Length: 25.000 mm
With 5 Drying chambers
Gas burner Ventilators
Heat recovery
Refurbished: 2008


Table
Length cutting device
Made by: Schohr
Year: 1973


2 Hydraulical layboys
 

European Cylinder mould 2850 mm 36 t/ 24 h

Double layer paper machine 4640 mm trimmed w.

Top headbox: 5180 mm outlet 

Bottom headbox: 5000mm outlet

GSM range: 115-200 g/m2

Speed: upto 720 m/min.

Max. drive speed: 750 m/min.

Width after rewinder: 4640 m

Production type: Brown paper for container board

Press section: 2 Presses

Press 1: Uni Press : 70Kg/cm

Press 2: High impulse Press: 300kg/cm

Cylinder dryers: 46 preheating section, 20 post dryers, 66 in total

Design speed: 1000m/min.

Starch press: roll dia: 700mm and 950 mm

QCS: Manufacturer: Voith, year 2010s

With rewinder 

 

Stock preparation 

Stock Preparation Line (Optional)

The stock preparation line is composed by

- a set of high-density Cyclones,

- 2 stages of coarse screening process.

 

The stock for each ply is treated also with 3 stages of fine screening.

High Density Cyclon D2C-S Voith 4

Coarse Screening FS3B Escher Wyss 1

Coarse Screening FS2B Escher Wyss 1

Fine Sceening (Botom Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Botom Ply) Sund Defbrator T6 Metso Paper 2

Fine Sceening (Top Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Top Ply) Sund Defbrator T6 Metso Paper 2

Thickener Augers M70 Maule 8

Refners Major 30 " Black Clawson 1

 

Rewinder 

A slitter-winder (Valmet Win-Drum)  installed in 2000s

max working width of 5'300 mm.

Max. parent roll diameter 2'700 mm

Max. trimmed width parent roll 5'300 mm

Max. operating speed 2'500 m/min

Max. roll diameter 1'500 mm

Max customer reel width 700 – 2'800 mm

Max. Customer reel weight 3‘000 kg

Customer Reels per hour 20 – 30

 

 

 

KMW Carcano Double ply fourdrinier Machine 4.64 meters trimmed width 115-200 GSM and max. speed 750 m/min with Production: ca. 800 Tons per day

Papiermaschine für Fluting 2500 mm

Asian Foundrinier 2500 mm 120 t/day

Kleine Papiermaschine für 500 t/Monat

Product: 100% recycled papers / Schrenz, Fluting, Coreboard
Grammage range: 80-240 gsm
Raw Material: wastepaper
Monthly capacity: 500 ton
fourdriner 500 tons/month

Papiermaschine für Fluting 2800 mm

Used paper machine
Products: High performance fluting paper
Testliner 3 one lay
Wire width: ca 3360 mm
Net width: ca 2800 mm
Production capacity: ca 200 t/day
Grammage range: 90 – 150 GSM
Speed: mechanical 500 m/min, production 450 m/min
Paper machine efficiency 94 %
Predrying section installed: ca. 1990.
Postdrying section installed : 1960 ies, with replacements more recently.
Power requirement: Ca 4 MW for paper line
- No basement is required for installation. The entire paper machine is at level 0


Consisting of following main components:
Approach flow system 3 HD cleaner Black Clawson
3 Pressure screens Black Clawson / Ahlstrom
Fan pump / Stock pumps Made by Scanpump
In stainless steel
Headbox: Year ca 1990
Made by Allimand with
Cross flow distributor
22 spindle adjustments
Wire section: Made in stainless steel
Press section 1. Press
2. Press
Drying section Drying cylinders with 10 bar, casted by SAFEM /France
Size press
After dryer section
Hood Supplies by Bellmer
www.paptec.com ID: 5635 3/4
Measurex scanner Year 2002
Turn up System: Made by IBS Type RCS 3001
Pope reeler ca 5 units Tambours
Overhead crane
Vacuum system Hibon vacuum pumps
2 x size 140
2 x size 50
Size press kitchen
Rewinder Made by A Celli
Bale width 3100 mm
Refurbished ca 2015 by Thiry Belgium
Speed ca 1500 m/min
Steam and condensate
system: Continuously updated
Starch preparation
Hydraulic unit
Continuously updated controls
Lot of spare parts, for every press roll min 1 spare roll included
Big assortment of felts
Control system: The currently installed control system is connect-ed with the still running part of the mill and not available.
Stock preparation: The stock preparation is not available. Currently we can provide a stock preparation line from an-other location.

European Fourdriner 2800 mm net width 200 t/day

Fluting paper machine 3300 mm

used paper machine
Manufacturer: Valmet
Working width: 3300
Reconstructed: 1979
Capacity: 90 t/24 h

Valmet Fourdriner 3300 mm 90 t/day

Papiermaschine Test Liner, Corrugated Medium

Test Liner and Corrugated Medium Paper machine

Basis Weight             : 90 200 g/

Paper Width              : 1). 3,850 mm at Winder Trim

Working Speed          : 450 m/min with 175 g/.

 Production Capacity : 436MT/Day on 100% Efficiency bases on 175 g/

Fourdrinier 3850 mm at winder 436 tpd

Siebpartie Bruderhaus, 3050mm

Siebpartie (Bruderhaus)

Baujahr 1966 (Bruderhaus)
Stuhlung erneuert 2021 (PAMA)
Siebhöhe 1.600 mm
Konstruktionsgeschwindigkeit 600 m/min
Siebbreite 3.050 mm
Gesamtlänge 11.943 mm
Auslaufbreite Stoffauflauf 2.900 mm
Maximaler Siebzug 6 kN/m
Antriebsseite Links
 

Ausrüstung

Cantilever-Träger 3 Stück
Egoutteur vorhanden
Walzen vorhanden
Spannsysteme vorhanden
Regulierungen vorhanden
Gautschknecht vorhanden
Randspritzer vorhanden

Walzen

Walzentyp Wert
Brustwalze Ø 528 mm
Siebsaugwalze Ø 815 mm
Bruderhaus Fourdrinier 3050mm 600m/min.