PM Karton

Hauptbild Name Hersteller Typ Größe Kapazität

Duplex Kartonmaschine 2590 mm

Duplex board machine
Max width at pope: 2590 mm
9 forming cylinders (diameter: 1250 mm)
Capacity: 75/80 Tpd
Speed: 17 to 60 m/min
Grammage: 320 - 1000 gsm
Product: white/white, grey/grey, brown/grey, white/grey
N°26 dryer cylinders (diameter: 1500 mm) MG cylinder (diameter: 3500 mm) Hood by Brunnschweiler.
QCS: first scanner before dryer section with Sr90 head for grammage and moisture; second scanner before pope, Kripton head
5/6 pope spools
Machine can work with pope winder or bypass the pope and cut directly sheets on a Pizzolato sheet cutter Duplex.

The PM is ready for being removed.

The PM was built in 1979 and renovated, for the first time, in 1988 when we decided to add 5 dryer cylinders to the dryer section and substitute the sheet cutter.

The second big revamping of this machine was done at the end of 2015 in order to improve the quality of the cardboard, to speed up the production and reduce the inefficiencies.
- It was added 2 forming cylinders, and a suction press to the forming section, the stock preparation was importantly improved adding new Kadant’s deflaking and separation systems (hydrapurge, floatpurge, UK300, Liquid Cyclone and a Junk trap).
- In 2015 the electric system, panels, DCS and QCS software, for the automatization of the process. Brand new electric cabins for PM and stock preparation too were totally changed. New software that operates the machine and the stock preparation as well (entire system powered by Eil srl).
- The Steam system was powered by Deublin italiana. It was completely rebuilt, changing joints and siphons for steam and condensate removal. everything operated by Eil Software.
- It has choosen Kadant’s stock preparation changing from a refining stock prep to a deflaking one that helped us to eliminate large particles from broke and keeping the technical resistance of the fibers.

 

European Duplex Board Machine 2590 mm 75 / 80 tpd

Duplexkarton Papiermaschine 2900 mm

Max width at the pope: 2900 mm

7 forming cylinders ( diam. 1250 mm)

Capacity: 75 tpd

Speed: 17 to 45 m/min

Grammage: 400 - 1000 gsm

Product: white/white, grey/grey, brown/grey, white/grey

N° 26 dryer cylinders (diam. 1500 mm) MG cylinder (diam. 3500 mm)

Hood by Valmet

2 x metering bar coaters BMB, unused because there is no coating color preparation. Installed in 1991

N° 4 dryer cylinders after coater

QCS: first scanner before dryer section with Sr90 head for grammage and moisture, second scanner before pope, Kripton head

5/6 pope spools

Machine can work with pope winder or bypass the pope and cut directly sheets on a Pizzolato sheet cutter

Duplex, 6 slitters

Machine was stopped in 2014

The stock preparation is not included

The PM was built in 1962 and completely renovated in 1992, when the side parts of the wet section were replaced and Valmet totally rebuilt the hood of the dryer section and also 6 dryer cylinders were added. It worked until the end of 2014 when its production was shut down .

One of the best quality of this machine is that it can be operated just by a direct current 145 kwh electric motor, In reference to the forming section, the dryer section and the sheet cutter as well. It conveys the idea of how much energy can be saved with its production.

Gino Celli Duplex board machine 2900 mm 75 tpd

Duplex board paper mill 3400 mm 400 t/day

3400mm Duplex board paper mill(500g/m2)

Make: Japan/Finland/Korea

Year: 1984

Productivity: 450ton/day(Best), 350ton/day(average)

GSM: Max.500g/m2

-The number of HEAD BOX: 7sets

-Fourdriner type

-Dryer: 77ea(Air type+Electric type)

 

General

-Make: Japan, Finland, Korea

-Manufacturing year: 1984

Coated Duplex Board Paper with Gray or White Back

3400mm trim(at Reel)

Speed: 330m/min

Productivity: 450ton/day(Best), 350ton/day(average)

Provided coating capability with Bar coater(T+B+T), soft nip calender,

 

● Headbox

Make: (Japan)

Year: 1984

Closed Air Cushion Type

Quantity: 7Sets

3600mm pond width

 

● Former: 7Sets

(Korea)

Former type: Fourdriner type,, Cylinder type

Fabric(Wire) 3720mm×8430mmL

Forming Suction Roll(Ø1,200)

Couch Roll(Ø650), Breast Roll(Ø500)

 

● Press Section

(Korea)

Type: Bi-Nip Press(Nip is two)

Suction Center(Ø900), Suction Bottom(Ø750),

Side Roll(Ø1000)

1st Press Suction Bot Roll(Ø900), Top Roll(Ø900)

2nd & 3rd Press Top(Ø1000), Bot(Ø900)

Rolls; Felt rolls, Worm Rolls, Paper Rolls

 

 

● Main Dryer Section

(60)1550mm dia. × 3650mmL face dryers with Doctor

Hood & Ventilation, Steam & Drainage

Canvas Rolls, Auto Guide, Stretcher

5-section, Open Gear Type

 

● Size Press

Two Roll Type

Top Roll(Ø700), Bot Roll(Ø720)

 

● After Dryer Section

(14)1550m0 dia. × 3650mmL face dryers with Doctor

Hood & Ventilation, Steam & Drainage

Canvas Rolls, Auto Guide, Stretcher

1-section, Open Gear Type

 

● #1 Calender; 1 Stack

Top(Ø750_Heating), Bot(Ø460_Swimming, Hard)

Make: Japan

 

● Barflex Coater(Top, Back),

Make:BMB

Backing & Applicator Rolls

Air Dryer Chamber: 2+2Sets

 

● Barflex Coater(Top)

Make: Fuyo(Japan)

Backing & Applicator Rolls

Air Dryer Chamber: 5Sets

Rolls: Cooling, Paper Rolls

 

● Coater Dryer Section:

(6) 1530mm dia. × 3570mmL face dryers with Doctor

Hood & Ventilation, Steam & Drainage

Canvas Rolls, Auto Guide, Stretcher

1-section, Open Gear Type

 

● #2 Calender; 2 Stack

Top(Ø750_Heating), Bot(Ø460_Swimming, Hard)

Make: Japan

Top(Ø750_Heating), Bot(Ø500_Swimming, Soft)

Make:Japan

 

● Cooling Drum

Ø750, 2Sets

 

● Reel

○ drum(Ø900), face(3570mmL)

○ Spool Rolls(Ø626), 35EA

 

● Drive & QCS

Make: Japan

DC Sectional Drive

#1,2 Scanner(BW, MOI, Calipe)


#Electricity: 12MW is necessary.
 #Steam 2.5ton is necessary per 1ton paper production.

Japan/Finland/Korea 3400 mm 350 t/day

Duplex board machine 2540 mm

Used Duplex board machine 2540 mm width

Location: Asia

2540 mm 100 t/day

Pappenmaschine 2850 mm

Grey millboard production machine


Grammage range: 1000 - 2000 GSM
Width: 2850 mm
Capacity: 36 t/day


Consisting of
Approach flow system:
1 Voith size 10 pressure screen
1 Finkh vibrating screen
1 Andritz Mixing pump


Board machine:
2 cylinder mould
Coutch roll


Forming section with:
Forming roll: 1500 mm diameter
Pre press roll: 350 mm diameter
Breast roll: 460 mm diameter
Complete with drive, spare rolls


General refurbishment: 1991
Refurbishment: year 2007, Renewing of cylinder mould with couch roll,
Installation of Siemens S7, Framing in stainless steel
Octopus distributor in stainless steel.
Table, working width 3.000 mm
Length: 6.000 mm


Table
Working width: 3.000 mm
Length: 7.000 mm
With guide roll and embossing calander


Table
Working width: 3.000 mm
Length: 5.500 mm


Length cutting unit
Working width: 4.00 mm
Length: 2.500 mm
With water jet cutting


Steam - Flat dryer
Made by: Schilde
Transport with chains
Working width: 4.800 mm
Dryer length: 18.000 mm
With ventilators
Refurbished: 2008


Table
Working width: 4.800 mm
Length: 3.000 mm
Refurbished: 2007


Gas Dryer
Heating power: 1.400 kW
Made by: Dornier
Working width: 4.00mm
Dryer length: 14.000 mm
With heat exchange and heat recovery
Year: 2007


Flat dryer
Hot air drying
Made by: BSH
Working width: 4.800 mm
Length: 25.000 mm
With 5 Drying chambers
Gas burner Ventilators
Heat recovery
Refurbished: 2008


Table
Length cutting device
Made by: Schohr
Year: 1973


2 Hydraulical layboys
 

European Cylinder mould 2850 mm 36 t/ 24 h