Sheet width: 2800 mm untrimmed at Pope reel
2600 mm trimmed after rewinder
Capacity: 140 t/24 h actual
200 t/24 h design
Working speed max.: 500 m/min
Design speed: 700 m/min
Paper Grades : Corrugated base paper. Fluting. Medium.
Fruit box paper
Laminating base paper
Mask paper
Flame-proof paper
Basis weight range: 60 – 200 g/m²
Year of make: 1965
Rebuild chronology: 1986 Total overhaul
1990 New headbox. Drive rebuild 1st stage
2001 New slitter rewinder
New slotted screens (3-stage)
New Scanner
New Cleaner plant
New Felt cleaning
2004 Rebuild of size press
2006 New headbox
New Combisorter
New suction couch roll, wire drive roll, breast
Roll, wire rolls with guide, dryer fabric rolls,
New dewatering elements
New oscillating dryer doctors
2 additional after dryers
Drive rebuild 2nd stage
2008 Rebuid of press part Exchange of all felt rolls, stretchers and guides
Consumption Figures
- Fresh Water : 1m³/t
- Electric Power : 420 kWh/t
- Steam : 1.5 t/t
- Natural Gas : 1550 kWh/t
Production Efficiency : 90 % (reffering to time)
Scope of Equipment
Stock and Water System
1 Pulper, make VOITHm, type AP20 including heavy reject trap and Contaminex pump
1 Reject Drum Sorter
1 Reject Poire, make LAMORT
1 High Consistency Cleaner, make ANDRITZ-FIEDLER, type MC3200
2 Turboseparator, make VOITH, type ATS21
1 Combisorter, make VOITH, type CSM
1 Reject Sorter, make SULZER ESCHER WYSS
1 High Consistency Cleaner, make LOHSE
1 Pressure Screen, make ANDRITZ, type F3, slot 0.35 mm
1 Pressure Screen, make ANDRITZ, type F2, slot 0.35 mm
1 Pressure Screen, make ANDRITZ, type F1, slot 0.30 mm
1 Low-Consistency Cleaner, make ANDRITZ
1 Mixing Pump, frequency controlled
1 Cleaner plant, 2-stage
1 Mixing pump, frequency controlled
1 Pressure Screen, make LAMORT, type SP800, 2 mm hole
All stainless steel tanks, agitators, pumps with motors, valves, measuring and control instruments, pipes and all other parts related to the stock and water system
Paper Machine
1 Hydraulic high-turbulence headbox with step-diffusor (4-row), make PAMA, with round distributor (Dr. Schultz) and cross profile control by manual dilution water control.
1 Wire part, made of steel and cast iron with multi-layer wet-part painting, electric wire stretchers, pneumatic wire guides, forming board and flat suction boxes with ceramic covers, foils and hydrofoils with plastic covers, suction couch roll 810 mm diameter, forward wire drive roll 550 mm diameter.
1 Couch Broke pulper including agitator and pumps.
1 Press Part, type DUO-CENTRI, with suction pick-up roll app. 960 mm diameter with drilled and grooved PU-cover, including top felt, 1st nip app. 60 kN/m linear nip pressure against central press roll app. 1000 mm diameter with smooth Green Granite cover, 2nd nip app. 120 kN/m central roll against press roll app. 570 mm diameter with PU-cover, grooved, incl. top felt. Felt runs incl. felt conditioning equipment.
Dryer Part with following configuration
- Pre-dryer Part with totally 28 drying cylinders 1500 mm diameter, 5 bars
1st group, slalom, 8 dryers
2nd group, top and bottom felt, 6 cylinders
3rd group, top and bottom felt, 6 cylinders
4th group, top and bottom felt, 8 cylinders
- After-dryer Part with totally 12 drying cylinders 1500 mm diameter, 5 bars
5th group, top and bottom felt, 4 cylinders, 2 of them chrome plated
6th group, top and bottom felt, 8 cylinders
Dryer fabric run with electric stretchers and pneumatic guides.
Doctors oscillating
Hood and ventilation system with hood, make LANGBEIN & ENGELBRACHT, closed design with forced air flow and heat recovery system, pocket ventilation, dew point control, electric operated lifting doors, web-break detectors.
1 Size Press, inclined design, with starch application system (Film-press type), make WOLFF, including starch preparation system, make CELLIER
1 Quality-Control Scanner, make PROTAGON (MEASUREX), for measuring of basis weight and moisture CD and MD profile.
1 pneumatic Pope Reel, with turn-up system, make IBS, type RC2300
Finishing House Equipment
1 Slitter Rewinder, make APROCART, 2800 mm working width, 3 installed slitters (+ 10 spare slitters), max. speed 2000 m/min.
1 Core Cutter, make HANSSEN
Supply Systems
1 Steam Boiler
Make: STORCK
Year: 1969
Type: Natural gas and HEL firing
Capacity: 20 t/h
Max. steam pressure: 22 bar
Max. temperature, 320 °C
1 Steam Boiler
Make: Siller & Jammert
Year of make:1960
Type: Natural gas and HEL firing
Max. steam pressure: 24 bars
Max. temperature: 340°C
4 air compressors
Make. MAHLE
Type: Piston
Capacity: 3 m³/h
Max. air pressure: 10 bars
1 Air Compressor
Make. Bauer-Wolftratshausen
Type: Screw
Capacity: 6 m³/h
Max. air pressure: 7 bars
Spare Parts : included as far as available
Technical Documentation : included as far as available
Condition : Shut down in Sept. 2008. Still installed.
Fully operational.
PM Verpackungspapier